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Hybrid Bonded Diamond & CBN Wheels

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MOQ : 1 Piece

Hybrid Bonded Diamond & CBN Wheels Specification

Texture
Fine, Medium, Coarse available

Width
Customizable (10 mm to 200 mm)

Application
Precision grinding of carbide, ceramics, glass, tool steels

Width of Working Layer
5 mm to 25 mm

Bonding Agent
Hybrid (Resin-Metal Combination)

Abrasive Grit Size
80 400 mesh

Product Type
Hybrid Bonded Diamond & CBN Wheels

Size
Standard & Custom Sizes

Thickness
3 mm to 40 mm

Shape
Round, Straight, Cup, Dish

RPM
Up to 4000 RPM

Abrasive Concentration
75%150%

Depth of Working Layer
3 mm to 10 mm

Hole Size
10 mm to 100 mm

Wheel Size
OD 50 mm to 400 mm

Harness
Up to 80 HRC

Bond Type
Hybrid Bonded

Abrasive
Diamond / CBN

Grain Size
D/B 91D/B 151

Wheel Color
Grey/Black

Packaging Type
Corrugated box with protective foam

Coolant
Wet or dry use

Safety Precautions
Wear PPE, operate within recommended speed limits

Max Operating Temperature
Up to 500C

Life Span
Extended compared to conventional bonds

Edge Profile
Square, beveled or radius

Balancing
Dynamically balanced

Compatibility
CNC & conventional grinding machines

Hybrid Bonded Diamond & CBN Wheels Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Letter of Credit at Sight (Sight L/C), Cash in Advance (CID)

Supply Ability
200 Pieces Per Day

Delivery Time
1 Week

About Hybrid Bonded Diamond & CBN Wheels

Resin Bonded Diamond & CBN wheels are use for Dry and Wet grinding application give good finishing these wheels can be used for re-sharpening and fresh carbide and HSS tools manufacturing.

MICRO Hybrid Bonded Diamond / CBN Grinding Wheels especially used for CNC TOOLS Grinding Machine.

CNC Tools Grinding Machine with a very excellent Stability and high flexibility, its requirement for the Diamond Grinding and CBN Wheels could not be reached by the usual diamond grinding wheel. The most demanding and time consuming operation is the flute grinding where we have a high stock removal a cutting depth.

Micro Hybrid Bonded Diamond / CBN Grinding Wheel, especially used for the CNC TOOLS grinding machine, such as:
ANCA, WALTER, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANNand so on. Have shown excellent grinding performance in flute grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our Hybrid Bonded Diamond / CBN Grinding Wheels. The Hybrid Bonded Diamond/CBN Grinding Wheels especially used for the CNC Tools grinding machine has the following performance :

1. High wheel shape retention, suitable for the high precision tools operation
2. High stock removal
3. Superior surface quality
4. Very low spindle load
5. Fast cutting speed
6. High wear resistance for longer life

Exceptional Performance in Precision Grinding

Hybrid Bonded Diamond & CBN Wheels deliver outstanding results for users seeking high precision in grinding applications. With customizable dimensions and multiple edge profiles, they effectively cater to a diverse array of industrial requirements. The hybrid bonding matrix enables longer service life and improved grinding efficiency across a wide range of material hardnesses and textures.

Versatile Design and Compatibility

Designed to accommodate standard and specialized needs, these wheels support a variety of abrasive grit sizes and concentrations for optimal performance. They fit CNC as well as conventional grinding machines and are suitable for both wet and dry operations, offering flexibility across numerous manufacturing environments.

Safety and Packaging Assurance

Each wheel is dynamically balanced for safe operation at high speeds and is supplied with clear safety guidelines. Wear appropriate PPE and observe recommended speed limits for safe use. Every wheel is securely packed within a corrugated box with protective foam to prevent any transit-related damage.

FAQs of Hybrid Bonded Diamond & CBN Wheels:

Q: How do Hybrid Bonded Diamond & CBN Wheels enhance grinding performance?

A: These wheels feature a hybrid bond of resin and metal, allowing for extended life and consistent performance during precision grinding of hard materials like carbide, ceramics, and tool steels up to 80 HRC.

Q: What applications are Hybrid Bonded Diamond & CBN Wheels designed for?

A: They are primarily used for precision grinding in industries processing carbide, ceramics, glass, and hardened tool steels on both CNC and conventional grinding machines.

Q: When should I use wet versus dry grinding with these wheels?

A: Both wet and dry grinding are supported. Wet grinding is recommended to reduce heat and extend wheel life, especially during prolonged or high-intensity operations.

Q: Where can these wheels be used and who typically uses them?

A: These wheels are suited for manufacturing facilities, tool rooms, and workshops that require precise material removal, and are commonly employed by tool manufacturers and component suppliers.

Q: What is the process for selecting the right grit size and concentration for my application?

A: Select the abrasive grit size (80400 mesh) and concentration (75%150%) based on material hardness and the desired finish. Fine grit suits smooth finishes, while coarse grit is ideal for rapid material removal.

Q: What safety precautions should be followed during operation?

A: Always wear the recommended personal protective equipment, operate within specified speed limits, and ensure the wheel is dynamically balanced and securely mounted before grinding.

Q: What are the key benefits of choosing Hybrid Bonded Diamond & CBN Wheels over conventional wheels?

A: They provide an extended service life, higher precision, greater versatility in applications, and consistent performance, especially when working with hard and brittle materials.

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