About CBN wheels
Our rendered best quality CBN Wheels are suitable for slotting and grinding various kinds of tools that made from tungsten, diamond etc. In addition to this, these are featured with longer service life, high cutting qualities, dimensional accuracy, sharp edges, corrosion resistance and reliability. Moreover, CBN Wheels are appreciated as they provide easy operation, smooth functioning, high performance, quick processing, easy installation as well as stability. These are available in various sizes, dimensions and other specifications at an affordable price.
Precision Engineering for Demanding ApplicationsCBN wheels are manufactured with tight tolerances of 0.02 mm and offer various shapes such as flat, cup, dish, and profile, ensuring exceptional accuracy in critical machining tasks. Their ultra-fine abrasive composition delivers a superior surface finish with roughness values as low as Ra < 0.15 m, making them suitable for industries needing high-precision results.
Exceptional Safety and LongevityDesigned for continuous industrial use, these wheels are factory balanced according to ISO standards and maintain integrity up to 3000 RPM. Their high hardness and resistance to heat translate to prolonged tool life, reducing replacements and enhancing overall productivity for manufacturers and suppliers.
FAQs of CBN wheels:
Q: How can I select the right CBN wheel for my application?
A: To choose a suitable CBN wheel, consider the workpiece material (such as high-speed steel or hardened alloy steel), required surface finish, application type (grinding, sharpening, precision machining), and compatible bond type (resin, metal, electroplated). Customization in grain size, wheel shape, and dimensions is available to match specific machining needs.
Q: What are the advantages of using CBN wheels over conventional grinding wheels?
A: CBN wheels deliver a longer service life, higher precision, and superior surface finish, thanks to their heat-resistant properties and robust bond strength. They minimize downtime due to less frequent wheel changes and enable efficient grinding of hard materials, enhancing productivity in both small-scale and high-volume operations.
Q: When should coolant be used with CBN wheels?
A: Coolant should be employed during operations to reduce heat buildup, prolong wheel life, and ensure a consistent, high-quality finish. These wheels are compatible with oil, water, and synthetic coolants, making them versatile for various industrial environments.
Q: Where are CBN wheels typically used?
A: CBN wheels are widely utilized in tool manufacturing, automotive, aerospace, and heavy machinery sectors. They are ideal for applications demanding ultra-precision grinding, such as sharpening tools, precision machining components, and working with hardened steels and alloys.
Q: What is the manufacturing process for customizing CBN wheels?
A: Our manufacturing process involves selecting the appropriate abrasive grit size (ranging D91 to D301), concentration (75%125%), and bonding agent. Wheels are engineered according to customized dimensions for diameter, thickness, hole size, and layer depth. Quality control ensures adherence to ISO 6104 safety standards and customer specifications.
Q: How does the balancing of CBN wheels benefit industrial operations?
A: Factory balancing to ISO standards ensures these wheels operate with minimal vibration, resulting in smoother finishes, improved safety, and reduced wear on machinery. This translates into reliable, consistent performance throughout the wheels extended lifespan.